Laser Cladding Head
Using a Z-shaped reflective optical path, its end is equipped with nozzles in forms such as coaxial annular, coaxial broadband, and off-axis broadband, achieving extremely high comprehensive powder utilization and meeting the laser cladding processing and quenching production needs of most industrial parts.
Performance Features
High stability
Features a high-quality homogenized light spot with excellent resistance to high reflectivity
Efficient Nozzle
High-power pin-type powder feeding, annular powder feeding, and coaxial broadband water-cooled nozzles meet the needs of high-power laser processing
High security
Temperature monitoring protection module, capable of real-time monitoring of the protective lens temperature during the cladding process
Supports a wide range of powder particle sizes
High-quality powder delivery nozzles ensure powder convergence, enabling stable delivery of 100-400 mesh metal powders.
Long service life
Added coaxial airflow injection module to ensure excellent forming during the cladding process and extend the service life of the protective lens.
Feature-rich
By replacing the end components, it is possible to achieve processing functions such as metal printing, welding, quenching, coaxial cladding, and side cladding.
Technical Parameters
| Feature | Reflective Coaxial Annular Cladding Head | Reflective Coaxial Broadband Cladding Head | Reflective Off-Axis Broadband Cladding Head |
| Fiber Optic Interface: | QBH, QD, LLK-D, LOE, etc. | QBH, QD, LLK-D, LOE, etc. | QBH, QD, LLK-D, LOE, etc. |
| Optical Path Structure: | Z-type Reflective Structure | Z-type Reflective Structure | Z-type Reflective Structure |
| Copper Mirror: | Off-axis Parabolic Collimating Mirror + Off-axis Parabolic Focusing Mirror/Integrating Mirror | Off-axis Parabolic Collimating Mirror + Integrating Mirror | Off-axis Parabolic Collimating Mirror + Integrating Mirror |
| Protective Lens Group: | 3 Layers | 3 Layers | 3 Layers |
| Cooling Method: | Water Cooling | Water Cooling | Water Cooling |
| Power Tolerance: | ≤20000W | ≤20000W | ≤20000W |
| Focal Spot: | Circular Spot: 2-5mm Integrating Spot: 3×3mm, 4×4mm | 20×4mm, 12×3mm (Customizable) | 20×4mm, 25×4mm, 40×3mm (Customizable) |
| Applicable Wavelength: | 900-1080nm | 900-1080nm | 900-1080nm |
| Laser Utilization Rate: | >99.25% | >99.25% | >99.25% |
| Coaxial Powder Adjustment Module: | Equipped with | Equipped with | X, Y, Z Direction Fine Adjustment Range: ±15mm Angle Adjustment Range: ±40° |
| Temperature Sensing: | Protective Lens | Protective Lens | Protective Lens |
| Nozzle Structure: | Split-type Annular Powder Feeding | Coaxial Bidirectional Broadband Powder Feeding | Gravity Powder Feeding |
| Powder Utilization Rate: | >93% | >85% | >97% |
| Weight: | 7.5kg | 7.5kg | 11.5kg |
| Extended Functions: | Temperature Closed-loop, CCD, Height Adjustment Contour System, Swing System Optional | Temperature Closed-loop, CCD, Height Adjustment Contour System, Swing System Optional | Temperature Closed-loop, CCD, Height Adjustment Contour System, Swing System Optional |
Inner-Hole Reflective Laser Cladding Head
Inner-hole reflective coaxial annular/off-axis broadband/coaxial pin-type laser cladding head, all using reflective optical paths, features compact structure, homogenized light spot, high temperature resistance, high powder utilization, and high stability; special structural design resists high reflection and effectively blocks rebound splashes and smoke dust from contaminating the protective lens, with built-in water, air, and powder channels ensuring 24h stable processing.
Performance Features
High integration level
The optical path, water path, air path, and powder path adopt an integrated design, featuring a compact structure and high stability.
Special Structural Design
Resistant to high altitude sickness and effectively blocks rebound splashes and dust from contaminating protective lenses and reflective lenses
Light Powder Adjustment
The precision coaxial adjustment module for light and powder enables accurate adjustment of the ultra-long inner wall light and powder positions, ensuring cladding quality.
Supports a wide range of powder particle sizes
High-quality powder delivery nozzles ensure powder convergence, enabling stable delivery of 100-400 mesh metal powders.
Long service life
Added coaxial airflow injection module to ensure excellent forming during the cladding process and extend the service life of the protective lens.
Feature-rich
By replacing the end components, it is possible to achieve processing functions such as metal printing, welding, quenching, coaxial cladding, and side cladding.
Technical Parameters
| Inner Hole Reflective Coaxial Annular Cladding Head | Inner Hole Reflective Off-Axis Broadband Cladding Head | Inner Hole Reflective Off-Axis Needle Cladding Head | |
| Fiber Optic Interface: | QBH, QD, LLK-D, LOE | QBH, QD, LLK-D, LOE | QBH, QD, LLK-D, LOE |
| Optical Path Structure: | Reflective Optical Path | Reflective Optical Path | Reflective Optical Path |
| Copper Mirror: | Off-Axis Parabolic Collimator + Off-Axis Parabolic Focusing Lens/Integrating Lens | Off-Axis Parabolic Collimator + Integrating Lens | Off-Axis Parabolic Collimator + Off-Axis Parabolic Focus Focusing Mirror/Reflector |
| Protective Lens Group: | Single Layer | Single Layer | Single Layer |
| Cooling Method: | Water Cooling | Water Cooling | Water Cooling |
| Power Tolerance: | ≤12000W | ≤12000W | ≤6000W |
| Focal Spot: | Integrating Spot: 3×3mm, 4×4mm Circular Spot: 2-5mm | 20×4mm | Circular Spot: 2-5mm (Adjustable) |
| Applicable Wavelength: | 900-1080nm | 900-1080nm | 900-1080nm |
| Laser Utilization Rate: | >99.25% | >99.25% | >99.25% |
| Optical Powder Coaxial Adjustment Module: | Equipped With | Equipped With | Equipped With |
| Structural Form: | Tilt Angle 110°/120°/130° (Blind Hole Continuous Processing) | Tilt Angle 110°/120°/130° (Blind Hole Continuous Processing) | Tilt Angle 130° (Blind Hole Continuous Processing) |
| Temperature Sensing: | Protective Lens | Protective Lens | Protective Lens |
| Powder Feeding Method: | Coaxial Annular Powder Feeding | Off-Axis Broadband Powder Feeding | Off-Axis Needle Powder Feeding |
| Powder Utilization Rate: | >85% | >97% | >80% |
| Applicable Inner Hole Diameter: | ≥180mm | ≥180mm | ≥45mm |
| Applicable Inner Hole Depth: | 3000mm (Extendable) | 3000mm (Extendable) | 2000mm (Extendable) |
| Weight: | 30kg (Weight Increases After Extension) | 35kg (Weight Increases After Extension) | 10kg (Weight Increases After Extension) |
| Extended Functions: | CCD, Height Adjustment Conformal System, Swing System Optional | CCD, Height Adjustment Conformal System, Swing System Optional | CCD, Height Adjustment Conformal System, Swing System Optional |
Transmissive Laser Cladding Head
Transmissive coaxial annular/needle-type laser cladding head, both using transmissive optical paths, equipped with annular powder feeding nozzles/needle-type powder feeding nozzles, suitable for small batch, multiple specifications, and cladding processing in narrow spaces, serving as the core component for medium and low power cladding processing.
Performance Features
High Stability
High-quality circular spots can achieve controllable dilution rates and heat-affected zones through laser process parameter adjustment.
Multi-water cooling structure design
Enables 24-hour continuous and stable processing
Modular Design
Rich configuration, equipped with multi-brand lasers and cladding heads to meet the processing needs of different types of workpieces
Supports a wide range of powder particle sizes
The high-quality annular powder feeding/side-axis needle-type powder feeding structure is precisely adjustable, enabling stable delivery of 100-400 mesh metal powder.
Long service life
The high-quality annular powder feeding/side-axis needle-type powder feeding structure is precisely adjustable, enabling stable delivery of 100-400 mesh metal powder.
Feature-rich
Feature-rich, simply replace the end component to achieve processing functions such as laser cladding/additive manufacturing
Technical Parameters
| Transmissive Coaxial Annular Laser Cladding Head | Transmissive Off-Axis Needle Laser Cladding Head | |
| Fiber Interface: | QBH, QD, LLK-D, LOE, etc. | QBH, QD, LLK-D, LOE, etc. |
| Optical Path Structure: | Transmissive Optical Path | Transmissive Optical Path |
| Protective Lens Group: | 3 Layers | 3 Layers |
| Cooling Method: | Water Cooling | Water Cooling |
| Power Tolerance: | ≤6000W | ≤6000W |
| Collimating Focal Length: | 150mm | 150mm |
| Focusing Focal Length: | 300mm | 300mm |
| Focal Spot: | Circular Spot: 2-5mm (Adjustable) | Circular Spot: 2-5mm (Adjustable) |
| Applicable Wavelength: | 900-1080nm | 900-1080nm |
| Laser Utilization Rate: | >99.25% | >99.25% |
| Optical Powder Coaxial Adjustment Module: | Equipped | Equipped |
| Temperature Sensing: | Protective Lens | Protective Lens |
| Nozzle Structure: | Split-Type Annular Powder Feeding | Off-Axis Needle Powder Feeding |
| Powder Utilization Rate: | >93% | >85% |
| Weight: | 4kg | 4kg |
| Extended Functions: | Optional CCD, Laser Rangefinder, Height Adjustment Contouring System, Swing System | Optional CCD, Laser Rangefinder, Height Adjustment Contouring System, Swing System |
Fiber Laser Cladding Head
Wire laser cladding technology uses metal wire as the cladding material and is mainly applied to the preparation of protective coatings on part surfaces, laser cladding remanufacturing of parts, and laser cladding of slender shafts, thin-walled, and other deformation-prone parts; this cladding head is compatible with cladding using various materials and specifications of cold wire/hot wire.
Performance Features
High material utilization rate
Cladding/additive processing for internal hole workpieces with weight ≤10t and length ≤12m
Sedimentation Rate
High deposition rate; using thermal wire cladding can increase the deposition rate by 2-5 times
Optimize water cooling structure
Optimized water-cooling structure design enables 24-hour continuous stable processing
Four dimensions
High-quality lateral wire feeding structure allows precise adjustment of the wire position in the molten pool through four dimensions.
Long service life
Added coaxial airflow injection module to ensure excellent forming during the cladding process and extend the service life of the protective lens.
Feature-rich
Feature-rich, allowing quick switching between cladding wire and cladding metal powder functions by simply replacing the end components.
Technical Parameters
| Fiber Optic Interface: | QBH, QD, LLK-D, LOE, etc. |
| Optical Path Structure: | Reflective Optical Path |
| Protective Lens Group: | 3 Layers |
| Cooling Method: | Water Cooling |
| Power Tolerance: | ≤12000W |
| Collimating Focal Length: | 150mm |
| Focusing Focal Length: | 300mm |
| Focal Spot: | Integral Spot: 3×3mm, 4×4mm Circular Spot: 2-5mm (Adjustable) |
| Applicable Wavelength: | 900-1080nm |
| Laser Utilization Rate: | >99.25% |
| Temperature Sensing: | Protective Lens |
| Nozzle Structure: | Lateral Wire Feeding |
| Cladding Layer Thickness: | 0.1-3.0mm |
| Wire Feeding Speed: | 0-100mm/s (Hot Wire: 0-200mm/s) |
| Applicable Wire Types: | Various Stainless Steels, Carbon Steel, Nickel-based Alloys, Cobalt-based Alloys, Copper Alloys, etc. |
| Applicable Wire Specifications: | Φ0.8mm-Φ1.6mm |
| Material Utilization Rate: | 100% |
| Weight: | 7.5kg |
| Extended Functions: | CCD, Laser Rangefinder |