Mobile Manipulator Laser Cladding Machine
Mobile robotic laser cladding equipment has unparalleled advantages for on-site cladding processing of workpieces that cannot be disassembled or transported; this equipment can achieve cladding processing of various types and large-size workpieces in the user's workshop by being equipped with different types of motion systems such as rotary tables and positioners. The mobile laser cladding equipment mainly includes a mobile platform, laser, laser cladding heads with different structures, six-axis robotic arm, positioner, water cooler, voltage stabilizer, powder feeder, and the software and hardware required for integrated control, enabling laser cladding and additive manufacturing on the surfaces of various workpieces.
Performance Features
High integration level
Facilitates overall movement, hoisting, and transportation, enabling rapid cladding operations.
High Adaptability
Can meet the cladding/additive processing of shaft-type, flat plate, and special-shaped workpieces with weight ≤30t and length ≤30m
Intelligent Control
Centralized control, powerful functions, easy operation; supports 2D/3D graphics import, no programming required
High Stability
Single unit capacity can reach 10 ㎡/day, capable of continuous stable production for 24 hours
Modular Design
Rich configuration, equipped with multi-brand lasers and cladding heads to meet the processing needs of different types of workpieces
Good molding quality
Advanced spot homogenization technology ensures the consistency of the melt pool, achieving a high-quality cladding layer with Ra≤6.3um.
Technical Parameters
| Structure: Welding | Laser: 3-6KW | Motion Mechanism: Six-axis Robot + Mobile Platform | Cladding Thickness: ≤2.5mm (Single Layer) |
| Cladding Efficiency: 0.3-1.6m²/h | Function: Cladding/Quenching | Cladding Head: Coaxial Annular/Multipoint Needle/Internal Hole, etc. | Operating System: PLC/Online Teaching/No Programming |
| Optional Functions: CCD Molten Pool Monitoring, Molten Pool Temperature Closed-loop, Wire (Cold Wire/Hot Wire) Components | |||
Ground Rail Type Manipulator Laser Cladding Machine
This equipment can perform laser cladding processing and additive manufacturing on various workpieces with a maximum weight of 30t and length of 30m. By equipping different types of motion systems such as planar rotary tables and positioners, it can also achieve cladding processing on flat, curved, and spherical components.
Performance Features
High Adaptability
Can meet the cladding/additive processing of shaft-type, flat plate, and special-shaped workpieces with weight ≤30t and length ≤30m
Efficient Nozzle
High-power needle-type powder feeding and annular powder feeding water-cooled nozzles meet the needs of high-power laser processing
Intelligent Control
Centralized control, powerful functions, easy operation; supports 2D/3D graphics import, no programming required
High Stability
Single unit capacity can reach 10 ㎡/day, capable of continuous stable production for 24 hours
Modular Design
Rich configuration, equipped with multi-brand lasers and cladding heads to meet the processing needs of different types of workpieces
Good molding quality
Advanced spot homogenization technology ensures the consistency of the melt pool, achieving a high-quality cladding layer with Ra≤6.3um.
Technical Parameters
Structure: Casting/Welding | Laser: 3-12KW | Workpiece Diameter: ≤2000mm | Workpiece Length: ≤30000mm |
Load: ≤30t | Rotational Speed: 0-100r/min | Cladding Thickness: ≤2.5mm (Single Layer) | Cladding Efficiency: 0.3-1.6m²/h |
Function: Cladding/Quenching | Cladding Head: Coaxial Annular/Coaxial Broadband/Off-axis Broadband/Inner Hole, etc. | Operating System: PLC/Online Teaching/No Programming | Optional Functions: CCD Molten Pool Monitoring, Molten Pool Temperature Closed-loop, Wire (Cold Wire/Hot Wire) Components |
Gantry Robot Laser Cladding Machine
Gantry-type laser cladding equipment is mainly used for cladding processing of large irregular workpieces. The equipment adopts a gantry plus cantilever six-axis manipulator structure and is a solution for cladding processing of ultra-large irregular workpieces. This type of equipment has been successfully applied to the cladding processing of boiler water wall tube bundles.
Performance Features
High Adaptability
Can meet the cladding/additive processing of flat and irregular workpieces with width ≤4m and length ≤20m
Efficient Nozzle
High-power needle-type powder feeding and annular powder feeding water-cooled nozzles meet the needs of high-power laser processing
Intelligent Control
Centralized control, powerful functions, easy operation; supports 2D/3D graphics import, no programming required
High Stability
Can produce continuously and stably for 24 hours
Modular Design
Rich configuration, equipped with multi-brand lasers and cladding heads to meet the processing needs of different types of workpieces
Good molding quality
Advanced spot homogenization technology ensures the consistency of the melt pool, achieving a high-quality cladding layer with Ra≤6.3um.
Technical Parameters
| Structure: Welding | Laser: 3-12KW | Workpiece Width: ≤4m | Workpiece Length: ≤20m |
| Cladding Thickness: ≤2.5mm (Single Layer) | Cladding Efficiency: 0.3-1.6m²/h | Function: Cladding/Quenching | Cladding Head: Coaxial Annular/Coaxial Broadband/Multipoint Needle Type, etc. |
| Operating System: PLC/Online Teaching/No Programming | Optional Functions: CCD Molten Pool Monitoring/Molten Pool Temperature Closed Loop/Height Adjustment Conforming System/Swing System/Wire (Cold Wire/Hot Wire) Components, etc. | ||